The Hyper 9 detailed by its lead
designer,
Tim Bump
Introduction
I want to thank HoBao and OFNA
for the opportunity to lead the Hyper 9 project. It was a
pleasure working with one of the finest engineering
teams in the R/C industry, which included the owner of HoBao, Daimler Chu.
The Hyper 9 is a completely new design from the
ground up with many new and innovative ideas. Several criteria were
set and met in this new design. Weight was number one and always a
concern with every part designed for the buggy. Next, in order of
importance, was side to side balance, low center of gravity, ground
clearance, all on as narrow a chassis as possible. On the
performance side, the buggy had to accelerate, corner, jump and land
better than any other buggy on the market. In this article I will
reveal many of the new and secret design features of the Hyper 9.
Note: Some pictures are of the prototype model taken at OFNA's Black
Ops Department (If you see any food crumbs on my kitchen counter,
don't blame my wife Jenni. I got hungry while snapping these shots). The shape of some parts
have changed on the production car, but all the geometry is the same.
Pictures of Hyper 9 as seen at the RCX Show in Pomona
New! Video of Hyper 9 at
Revelation Raceway
This was the first run of the preproduction Hyper 9 with
Jeremy Kortz driving. The test went very well.
Keep it Light
The number one goal in the new design was to
keep the Hyper 9 light weight. Reduced weight equals faster acceleration
and cornering speed. Smaller 8x14mm bearings have been used throughout the
chassis (except for the rear 8x16mm wheel hub bearings). The number
of screws was reduced, the plastic was reduced and the amount of
aluminum used was reduced. The part count in total has also been
reduced.
Chassis
Balance
The engine was moved toward the
center by using a 40 tooth spur gear and keeping the 13
tooth clutch bell. In doing this, the center drive line
angles are also straighter, reducing scrub on the joint
pins.
Moving the engine closer to the
center drive line did not allow room for the rear brake on
the center outdrive, so the disk was moved
to the rear pinion shaft.
The engine was then angled 25
degrees toward the center for four reasons. 1. Allowed
clearance between engine mount flange and center drive
shaft. 2. Moved weight toward center of chassis. 3. Lowered
center of gravity. 4. Pulled pipe toward center of chassis.
All this combined with the asymmetric aluminum chassis plate
balances the buggy left to right with a half tank of fuel.
Ground
Clearance
Ground clearance has been
something overlooked for years by most 1/8 scale designs.
The chassis has been shortened for clearance front and rear
while keeping the same wheel base as the Hyper 8.5. The bend
for the 10 degree kick up in the nose has been moved forward
as much as possible to increase clearance. The aluminum
chassis plate has been reduced in size, cut on all four
corners, and the side guards have been angled up for extra
clearance. This is especially important when the chassis
leans and squats while exiting a corner.
Gearing
The buggy accelerates and has
greater top end speed because of the 11/43 gear combination
at the front/rear gear boxes and the 13/40 combination at
the center differential. The faster spinning center
differential also reduces the torque effect of the engine.
Low Center of
Gravity
Here is a list of items on the
chassis that has been lowered for a lower center of gravity;
steering servo, throttle servo, engine, radio box, center
differential, all brake hardware, shock towers, rear wing, air filter and the
fuel tank.
Better
Cornering and Better Jumping
Most of the testing for the new
Hyper 9 was setting roll center points front and rear for
better balance through the corners and better jumping. The
new buggy has better matching roll centers that make the
buggy more consistent as the track conditions change. The
front roll center was lowered quit a bit while the rear only
a little.
The Hyper 9 runs stiffer front
springs, and the front end rides higher. This, combined with
the reduced weight, allows the buggy to jump farther (chassis
does not scrub off speed on face of jump) and recovers from
landings faster (chassis does not bottom out as hard).
Front C-Hub
and Steering Knuckles
The C-hub and steering knuckle
has been reduced in size and weight. The kingpin axes are
directly in the center of the front tires. This reduces the
shock on the steering servo when hitting rocks, holes and
pipes. Front bump-steer has been eliminated with longer
front tie rods and better alignment.
Note: The steering knuckle is
deceivingly strong for its size.
Front Kick-Up
and Caster
The chassis has a 10 degree
kick-up with 20 degrees total caster. The bend in the
kick-up has also been moved forward to increase ground
clearance aft of bulkhead.
Adjustable
Ackerman
The ackerman is a very
important adjustment and sometimes overlooked by most
racers. The Hyper 9 has three ackerman positions for
steering from mild to wild. The ackerman is adjusted by
changing the ackerman wire in the center of the servo saver.
While I am on the subject of the ackerman wire, I found
aluminum ackerman plates with bushings and screws bend,
brake and fall apart. I found that a 2.8mm wire to be much
more reliable, tighter and more consistent. I knew people
were going to think the wire was cheap, but the performance
and reliability proved to be much better. A great example of
when simple is better.
Throttle/Brake Linkage
The throttle/brake bellcrank is
angled 25 degrees inline with the carburetor so no binding
occurs. The bellcrank also allows the servo to be laid down
and moved forward for better weight distribution. The brake
linkage is a very simple wire with a z-bend, not a bunch of
little parts held together with bolts and nuts. Brake bias
is very easily adjusted with a nylon nut on the threaded rod
end. Another example of when simple is better.
Low-End Needle Adjustment
The low-end needle is very easy to adjust, and in most cases easier than traditional buggy designs. The body only has to be lifted a few millimeters and the needle can be seen through the side window. You also do not need a long screw driver because the carburetor is closer to the right side of the buggy. Another plus is the idle stop screw is easier to adjust.
Rear Wing
The rear wing mount is a small
block mounted on the rear shock tower and the formula style
wing is held on by four screws. The mounting area on the
wing is thick to prevent braking and tearing. This greatly
reduces the weight and lowers the CG. A more traditional
wing mount will be available as an option part so racers can
use different wings.
Fuel Tank
The fuel tank is made oversize
with a filler insert that screws down inside to allow the
tank to be adjusted to maximum capacity. The tank lid is
designed to provide a perfect seal every time it is closed
even when the tank is hot or cold. This is due to the newly
designed spring touching only the middle of the self
centering lid with a V-shaped seal.
Shocks
Still testing.
Sway Bar
Mounts
Sway bars are held in place by two set screws angled to
allow for different diameter wires.
Miscellaneous
Right side guard is tall to protect servos and forms the
lower have of the receiver/battery box. The number
of screws you have to remove to take out radio is the
same as the old buggy because of the one piece design.
The suspension arm fingers at
the outer ends of the front and rear lower arms are
shorter to eliminate flex.
The differentials are the same diameter and have the
same fluid capacity as the old ones, but are a few
millimeters shorter.
Rear Toe is adjustable from 2
to 6 degrees total. Rear anti-squat is adjustable from 1,2,
and 3 degrees.